F4 Holding


Hot Tapping Machines

A Hot Tapping machine is a portable, under-pressure drilling machine with either a hydraulic or pneumatic drive. These machines allow new connections to be made on an active pipeline without interrupting its operation, making them essential in transmission pipelines for industries such as oil and gas, water, sewage and chemical processing.

F4 manufactures the following Hot Tapping Machines, covering Tapping Ranges from ½ inch to 96 inches NB:



  • 6 SERIES & 8 SERIES
  • 12 SERIES
  • 17 SERIES
  • 24 SERIES
  • 36 SERIES & 42 SERIES
  • 48 SERIES
  • 96 SERIES
  • Pressure Balancing Tapping Machines
  • Tribar Hot Tapping Machines
  • Worm Gear Driven Hot Tapping Machine

6 SERIES & 8 SERIES

ModelF4 6-18F4 6-24F4 6-28F4 6-30F4 8-40
Tapping Range½ Inch – 4 Inch½ Inch – 4 Inch½ Inch – 4 Inch½ Inch – 4 Inch2 Inch – 8 Inch
Boring Bar Travel Length18 Inch24 Inch28 Inch30 Inch40 Inch
Cutter Housing Mounting Size2 Inch BSP Male Nipple2 Inch BSP Male Nipple2 Inch BSP Male Nipple2 Inch BSP Male Nipple2 Inch BSP Male Nipple
Power Source for DriveManual/
Pneumatic/
Electrical
Manual/
Pneumatic/
Electrical
Manual/
Pneumatic/
Electrical
Manual/
Pneumatic/
Electrical
Manual/
Pneumatic/
Electrical

F4 12-42

SpecificationF4 Hydraulic
Tapping Range3 Inch – 12 Inch
Boring Bar Travel Length42 Inch
Cutter Housing Mounting SizeANSI 4 Inch 600# RTJ
Power Source for DriveHydraulic
Recommended Hydraulic Power UnitF4-HPU-2-21-200

F4 17-66

SpecificationF4 Hydraulic (Extended)
Tapping Range3 Inch – 18 Inch
Boring Bar Travel Length66 Inch
Cutter Housing Mounting SizeASNI 4 Inch 600# RTJ
Power Source for DriveHydraulic
Recommended Hydraulic Power UnitF4-HPU-2-27-300

F4 24-72

SpecificationF4 Hydraulic (Extended)
Tapping Range6 Inch – 24 Inch
Boring Bar Travel Length72 Inch
Cutter Housing Mounting SizeASNI 4 Inch 600# RTJ
Power Source for DriveHydraulic
Recommended Hydraulic Power UnitF4-HPU-2-27-300

36 SERIES & 42 SERIES

ModelF4 36-80F4 36-108F4 42-120
Tapping Range12 Inch – 36 Inch12 Inch – 36 Inch12 Inch – 42 Inch
Boring Bar Travel Length80 Inch108 Inch120 Inch
Cutter Housing Mounting SizeANSI 6 Inch 600# RTJANSI 6 Inch 600# RTJANSI 6 Inch 600# RTJ
Power Source for DriveHydraulicHydraulicHydraulic
Recommended Hydraulic Power UnitF4-HPU-3-27-400F4-HPU-3-27-400F4-HPU-3-27-400

48 SERIES

ModelF4 48-100F4 48-130F4 48-150
Tapping Range20 Inch – 48 Inch20 Inch – 48 Inch20 Inch – 48 Inch
Boring Bar Travel Length100 Inch130 Inch150 Inch
Cutter Housing Mounting SizeANSI 8 Inch 600# RTJANSI 8 Inch 600# RTJANSI 8 Inch 600# RTJ
Power Source for DriveHydraulicHydraulicHydraulic
Recommended Hydraulic Power UnitF4-HPU-3-47-450F4-HPU-3-47-450F4-HPU-3-47-450

96 SERIES

ModelF4 96-120F4 96-150F4 96-180
Tapping Range24 Inch – 96 Inch24 Inch – 96 Inch24 Inch – 96 Inch
Boring Bar Travel Length120 Inch150 Inch180 Inch
Cutter Housing Mounting SizeANSI 8 Inch 600# RTJANSI 8 Inch 600# RTJANSI 8 Inch 600# RTJ
Power Source for DriveHydraulicHydraulicHydraulic
Recommended Hydraulic Power UnitF4-HPU-4-70-450F4-HPU-4-70-450F4-HPU-4-70-450

Pressure Balancing Tapping Machines

F4 manufactures hot tapping machines equipped with a pressure balancing system featuring compensation cylinders. This system equalizes pipeline and sea pressure, reducing stress on internal components and extending the tapping machine’s lifespan. These machines are designed for high-pressure and subsea tapping operations, with capabilities to handle pressures up to 2175 psi (150 bar).

Tapping RangePower Source for Drive
3 Inch – 36 InchHydraulic

 

Model No.Tapping RangeBoring Bar Travel LengthCutter Housing Mounting SizeRecommended HPU
F4-17-66 PB3 Inch – 18 Inch66 InchANSI 4 Inch 600 / 900# RTJF4-HPU-2-27-300
F4-24-72 PB6 Inch – 24 Inch72 InchANSI 4 Inch 600 / 900# RTJF4-HPU-2-27-300
F4-36-80 PB12 Inch – 36 Inch80 InchANSI 6 Inch 600 / 900# RTJF4-HPU-3-27-400
F4-36-108 PB12 Inch – 36 Inch108 InchANSI 6 Inch 600 / 900# RTJF4-HPU-3-27-400
F4-42-120 PB12 Inch – 42 Inch120 InchANSI 6 Inch 600 / 900# RTJF4-HPU-3-27-400

Tribar Hot Tapping Machines

F4 manufactures lightweight and portable tribar hot tapping machines, ideal for low-pressure utility services such as chilled water pipelines in air conditioning systems or air/nitrogen pipelines in pharmaceutical and food processing plants. These machines enable bypasses or branching in pipelines and are particularly suited for areas with space constraints, such as malls, hotels and data centers. Thanks to their light weight and compact design, tribar machines can be manually installed without the aid of lifting equipment and easily transported to any floor in high-rise buildings via elevator.
F4’s state-of-the-art compact hot tapping machines are designed to facilitate repairs or replacements on pipelines without requiring shutdowns, ensuring continuous operation.

 

Model No.Tapping RangeBoring Bar Travel LengthCutter Housing Mounting SizeRecommended HPU
F4-312 TBM3 Inch – 12 Inch30 InchANSI 8 Inch 150#F4-PHPU-1-17-40 / F4-EHPU-3P-5-40
F4-616 TBM6 Inch – 16 Inch40 InchANSI 8 Inch 150#F4-PHPU-1-17-40 / F4-EHPU-3P-5-40
F4-312 TBMG3 Inch – 12 Inch30 InchANSI 8 Inch 150#F4-PHPU-1-17-40 / F4-EHPU-3P-5-40
F4-616 TBMG6 Inch – 16 Inch40 InchANSI 8 Inch 150#F4-PHPU-1-17-40 / F4-EHPU-3P-5-40

Worm Gear Driven Hot Tapping Machine

F4 designs and manufactures worm gear-driven machines and hydraulic hot tapping machines equipped with a compact, sophisticated gearbox. F4 is the first company in India to design, manufacture and supply air-driven (worm gear-driven) hot tapping machines to both public and private sector oil and gas companies in India.

Air Driven Hot Tapping Machines are available in following ranges

Model No.Tapping RangeBoring Bar Travel LengthCutter Housing Mounting SizeAir Consumption
F4-208 A2 Inch – 8 Inch30 InchANSI 2 ½ Inch 600# RTJ6-7 Bar @ 90 CFM
F4-312 A3 Inch – 12 Inch42 InchANSI 4 Inch 600# RTJ6-7 Bar @ 90 CFM
F4-316 A3 Inch – 16 Inch66 InchANSI 4 Inch 600# RTJ6-7 Bar @ 90 CFM


Hydraulic Driven Hot hot-tapping machines with the same design are available below

Model No.Tapping RangeBoring Bar Travel LengthCutter Housing Mounting SizeRecommended HPU
F4-206 H2 Inch – 8 Inch30 InchANSI 2 ½ Inch 600# RTJF4-HPU-2-21-200
F4-312 H3 Inch – 12 Inch42 InchANSI 4 Inch 600# RTJF4-HPU-2-21-200
F4-316 H3 Inch – 16 Inch66 InchANSI 4 Inch 600# RTJF4-HPU-2-21-200
F4-624 H6 Inch – 24 Inch72 InchANSI 4 Inch 600# RTJF4-HPU-2-21-200
F4-1236 H12 Inch – 36 Inch80 InchANSI 6 Inch 600# RTJF4-HPU-3-27-400
F4-1236 HXL12 Inch – 36 Inch108 InchANSI 6 Inch 600# RTJF4-HPU-3-27-400
F4-1242 H12 Inch – 42 Inch120 InchANSI 6 Inch 600# RTJF4-HPU-3-27-400
F4-2048 H20 Inch – 48 Inch100 InchANSI 8 Inch 600# RTJF4-HPU-4-70-450
F4-2048 HXL20 Inch – 48 Inch130 InchANSI 8 Inch 600# RTJF4-HPU-4-70-450
F4-2048 HXXL20 Inch – 48 Inch150 InchANSI 8 Inch 600# RTJF4-HPU-4-70-450
F4-2460 H24 Inch – 60 Inch150 InchANSI 8 Inch 600# RTJF4-HPU-4-70-450


Key Features and Applications of Hot Tapping Services


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Why Choose Hot Tapping Machine Suppliers Like F4?


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Specifications


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Faq

  • What is a hot tapping machine?
What is a hot tapping machine?

A hot tapping machine is a tool used to create new connections on live pipelines or pressure vessels without interrupting operations. It enables modifications like adding branches, valves, or test points while maintaining the pipeline’s flow.