A Hot Tapping machine is a portable, under-pressure drilling machine with either a hydraulic or pneumatic drive. These machines allow new connections to be made on an active pipeline without interrupting its operation, making them essential in transmission pipelines for industries such as oil and gas, water, sewage and chemical processing.
F4 manufactures the following Hot Tapping Machines, covering Tapping Ranges from ½ inch to 96 inches NB:
Model | F4 6-18 | F4 6-24 | F4 6-28 | F4 6-30 | F4 8-40 |
---|---|---|---|---|---|
Tapping Range | ½ Inch – 4 Inch | ½ Inch – 4 Inch | ½ Inch – 4 Inch | ½ Inch – 4 Inch | 2 Inch – 8 Inch |
Boring Bar Travel Length | 18 Inch | 24 Inch | 28 Inch | 30 Inch | 40 Inch |
Cutter Housing Mounting Size | 2 Inch BSP Male Nipple | 2 Inch BSP Male Nipple | 2 Inch BSP Male Nipple | 2 Inch BSP Male Nipple | 2 Inch BSP Male Nipple |
Power Source for Drive | Manual/ Pneumatic/ Electrical | Manual/ Pneumatic/ Electrical | Manual/ Pneumatic/ Electrical | Manual/ Pneumatic/ Electrical | Manual/ Pneumatic/ Electrical |
Specification | F4 Hydraulic |
---|---|
Tapping Range | 3 Inch – 12 Inch |
Boring Bar Travel Length | 42 Inch |
Cutter Housing Mounting Size | ANSI 4 Inch 600# RTJ |
Power Source for Drive | Hydraulic |
Recommended Hydraulic Power Unit | F4-HPU-2-21-200 |
Specification | F4 Hydraulic (Extended) |
---|---|
Tapping Range | 3 Inch – 18 Inch |
Boring Bar Travel Length | 66 Inch |
Cutter Housing Mounting Size | ASNI 4 Inch 600# RTJ |
Power Source for Drive | Hydraulic |
Recommended Hydraulic Power Unit | F4-HPU-2-27-300 |
Specification | F4 Hydraulic (Extended) |
---|---|
Tapping Range | 6 Inch – 24 Inch |
Boring Bar Travel Length | 72 Inch |
Cutter Housing Mounting Size | ASNI 4 Inch 600# RTJ |
Power Source for Drive | Hydraulic |
Recommended Hydraulic Power Unit | F4-HPU-2-27-300 |
Model | F4 36-80 | F4 36-108 | F4 42-120 |
---|---|---|---|
Tapping Range | 12 Inch – 36 Inch | 12 Inch – 36 Inch | 12 Inch – 42 Inch |
Boring Bar Travel Length | 80 Inch | 108 Inch | 120 Inch |
Cutter Housing Mounting Size | ANSI 6 Inch 600# RTJ | ANSI 6 Inch 600# RTJ | ANSI 6 Inch 600# RTJ |
Power Source for Drive | Hydraulic | Hydraulic | Hydraulic |
Recommended Hydraulic Power Unit | F4-HPU-3-27-400 | F4-HPU-3-27-400 | F4-HPU-3-27-400 |
Model | F4 48-100 | F4 48-130 | F4 48-150 |
---|---|---|---|
Tapping Range | 20 Inch – 48 Inch | 20 Inch – 48 Inch | 20 Inch – 48 Inch |
Boring Bar Travel Length | 100 Inch | 130 Inch | 150 Inch |
Cutter Housing Mounting Size | ANSI 8 Inch 600# RTJ | ANSI 8 Inch 600# RTJ | ANSI 8 Inch 600# RTJ |
Power Source for Drive | Hydraulic | Hydraulic | Hydraulic |
Recommended Hydraulic Power Unit | F4-HPU-3-47-450 | F4-HPU-3-47-450 | F4-HPU-3-47-450 |
Model | F4 96-120 | F4 96-150 | F4 96-180 |
---|---|---|---|
Tapping Range | 24 Inch – 96 Inch | 24 Inch – 96 Inch | 24 Inch – 96 Inch |
Boring Bar Travel Length | 120 Inch | 150 Inch | 180 Inch |
Cutter Housing Mounting Size | ANSI 8 Inch 600# RTJ | ANSI 8 Inch 600# RTJ | ANSI 8 Inch 600# RTJ |
Power Source for Drive | Hydraulic | Hydraulic | Hydraulic |
Recommended Hydraulic Power Unit | F4-HPU-4-70-450 | F4-HPU-4-70-450 | F4-HPU-4-70-450 |
F4 manufactures hot tapping machines equipped with a pressure balancing system featuring compensation cylinders. This system equalizes pipeline and sea pressure, reducing stress on internal components and extending the tapping machine’s lifespan. These machines are designed for high-pressure and subsea tapping operations, with capabilities to handle pressures up to 2175 psi (150 bar).
Tapping Range | Power Source for Drive |
---|---|
3 Inch – 36 Inch | Hydraulic |
Model No. | Tapping Range | Boring Bar Travel Length | Cutter Housing Mounting Size | Recommended HPU |
---|---|---|---|---|
F4-17-66 PB | 3 Inch – 18 Inch | 66 Inch | ANSI 4 Inch 600 / 900# RTJ | F4-HPU-2-27-300 |
F4-24-72 PB | 6 Inch – 24 Inch | 72 Inch | ANSI 4 Inch 600 / 900# RTJ | F4-HPU-2-27-300 |
F4-36-80 PB | 12 Inch – 36 Inch | 80 Inch | ANSI 6 Inch 600 / 900# RTJ | F4-HPU-3-27-400 |
F4-36-108 PB | 12 Inch – 36 Inch | 108 Inch | ANSI 6 Inch 600 / 900# RTJ | F4-HPU-3-27-400 |
F4-42-120 PB | 12 Inch – 42 Inch | 120 Inch | ANSI 6 Inch 600 / 900# RTJ | F4-HPU-3-27-400 |
F4 manufactures lightweight and portable tribar hot tapping machines, ideal for low-pressure utility services such as chilled water pipelines in air conditioning systems or air/nitrogen pipelines in pharmaceutical and food processing plants. These machines enable bypasses or branching in pipelines and are particularly suited for areas with space constraints, such as malls, hotels and data centers. Thanks to their light weight and compact design, tribar machines can be manually installed without the aid of lifting equipment and easily transported to any floor in high-rise buildings via elevator.
F4’s state-of-the-art compact hot tapping machines are designed to facilitate repairs or replacements on pipelines without requiring shutdowns, ensuring continuous operation.
Model No. | Tapping Range | Boring Bar Travel Length | Cutter Housing Mounting Size | Recommended HPU |
---|---|---|---|---|
F4-312 TBM | 3 Inch – 12 Inch | 30 Inch | ANSI 8 Inch 150# | F4-PHPU-1-17-40 / F4-EHPU-3P-5-40 |
F4-616 TBM | 6 Inch – 16 Inch | 40 Inch | ANSI 8 Inch 150# | F4-PHPU-1-17-40 / F4-EHPU-3P-5-40 |
F4-312 TBMG | 3 Inch – 12 Inch | 30 Inch | ANSI 8 Inch 150# | F4-PHPU-1-17-40 / F4-EHPU-3P-5-40 |
F4-616 TBMG | 6 Inch – 16 Inch | 40 Inch | ANSI 8 Inch 150# | F4-PHPU-1-17-40 / F4-EHPU-3P-5-40 |
F4 designs and manufactures worm gear-driven machines and hydraulic hot tapping machines equipped with a compact, sophisticated gearbox. F4 is the first company in India to design, manufacture and supply air-driven (worm gear-driven) hot tapping machines to both public and private sector oil and gas companies in India.
Air Driven Hot Tapping Machines are available in following ranges
Model No. | Tapping Range | Boring Bar Travel Length | Cutter Housing Mounting Size | Air Consumption |
---|---|---|---|---|
F4-208 A | 2 Inch – 8 Inch | 30 Inch | ANSI 2 ½ Inch 600# RTJ | 6-7 Bar @ 90 CFM |
F4-312 A | 3 Inch – 12 Inch | 42 Inch | ANSI 4 Inch 600# RTJ | 6-7 Bar @ 90 CFM |
F4-316 A | 3 Inch – 16 Inch | 66 Inch | ANSI 4 Inch 600# RTJ | 6-7 Bar @ 90 CFM |
Hydraulic Driven Hot hot-tapping machines with the same design are available below
Model No. | Tapping Range | Boring Bar Travel Length | Cutter Housing Mounting Size | Recommended HPU |
---|---|---|---|---|
F4-206 H | 2 Inch – 8 Inch | 30 Inch | ANSI 2 ½ Inch 600# RTJ | F4-HPU-2-21-200 |
F4-312 H | 3 Inch – 12 Inch | 42 Inch | ANSI 4 Inch 600# RTJ | F4-HPU-2-21-200 |
F4-316 H | 3 Inch – 16 Inch | 66 Inch | ANSI 4 Inch 600# RTJ | F4-HPU-2-21-200 |
F4-624 H | 6 Inch – 24 Inch | 72 Inch | ANSI 4 Inch 600# RTJ | F4-HPU-2-21-200 |
F4-1236 H | 12 Inch – 36 Inch | 80 Inch | ANSI 6 Inch 600# RTJ | F4-HPU-3-27-400 |
F4-1236 HXL | 12 Inch – 36 Inch | 108 Inch | ANSI 6 Inch 600# RTJ | F4-HPU-3-27-400 |
F4-1242 H | 12 Inch – 42 Inch | 120 Inch | ANSI 6 Inch 600# RTJ | F4-HPU-3-27-400 |
F4-2048 H | 20 Inch – 48 Inch | 100 Inch | ANSI 8 Inch 600# RTJ | F4-HPU-4-70-450 |
F4-2048 HXL | 20 Inch – 48 Inch | 130 Inch | ANSI 8 Inch 600# RTJ | F4-HPU-4-70-450 |
F4-2048 HXXL | 20 Inch – 48 Inch | 150 Inch | ANSI 8 Inch 600# RTJ | F4-HPU-4-70-450 |
F4-2460 H | 24 Inch – 60 Inch | 150 Inch | ANSI 8 Inch 600# RTJ | F4-HPU-4-70-450 |
A hot tapping machine is a tool used to create new connections on live pipelines or pressure vessels without interrupting operations. It enables modifications like adding branches, valves, or test points while maintaining the pipeline’s flow.