Hot Tapping Machines
Hot tapping machines are widely used in the industries that have got critical operations on live pipelines without shutting down the operations. This process is also named pressure tapping. Hot tapping machines are not just cost effective but are also safe due to its strict protocols. These are widely used in industries like oil, gas and chemical processing offering practical solutions for modifying live systems safely and efficiently in critical infrastructure, in regions like the Middle East. This process allows for upgrading such as adding branches, valves, or test points while maintaining the flow within the pipeline. Pipe hot tap machine is a unique tool that safely drills into the pipelines that are already there without stopping their operations.These machines are critical for maintaining operational continuity and avoiding costly downtime during maintenance or expansion projects.
For water systems, a water hot tapping machine is tailored to ensure precise operations without compromising the quality of the water supply. The versatility of Hot tapping machines are versatile where its got great compatibility with a lot of other pipe materials like carbon steel, PVC, and GRE, where it handles extreme pressures and temperatures.These machines are suitable for industries where downtime is expensive, offering a safe and efficient solution for pipeline expansion or maintenance.
- 6 Series & 8 Series
- 12 Series
- 17 Series
- 24 Series
- 36 Series & 42 Series
- 48 Series
- 96 Series
- Pressure Balancing Tapping Machines
- Tribar Hot Tapping Machines
- Worm Gear Driven Hot Tapping Machine
6 Series & 8 Series
| Model | F4 6-18 | F4 6-24 | F4 6-28 | F4 6-30 | F4 8-40 |
|---|---|---|---|---|---|
| Tapping Range | ½ Inch – 4 Inch | ½ Inch – 4 Inch | ½ Inch – 4 Inch | ½ Inch – 4 Inch | 2 Inch – 8 Inch |
| Boring Bar Travel Length | 18 Inch | 24 Inch | 28 Inch | 30 Inch | 40 Inch |
| Cutter Housing Mounting Size | 2 Inch BSP Male Nipple | 2 Inch BSP Male Nipple | 2 Inch BSP Male Nipple | 2 Inch BSP Male Nipple | 2 Inch BSP Male Nipple |
| Power Source for Drive | Manual/ Pneumatic/ Electrical | Manual/ Pneumatic/ Electrical | Manual/ Pneumatic/ Electrical | Manual/ Pneumatic/ Electrical | Manual/ Pneumatic/ Electrical |
F4 12-42
| Specification | F4 Hydraulic |
|---|---|
| Tapping Range | 3 Inch – 12 Inch |
| Boring Bar Travel Length | 42 Inch |
| Cutter Housing Mounting Size | ANSI 4 Inch 600# RTJ |
| Power Source for Drive | Hydraulic |
| Recommended Hydraulic Power Unit | F4-HPU-2-21-200 |
F4 17-66
| Specification | F4 Hydraulic (Extended) |
|---|---|
| Tapping Range | 3 Inch – 18 Inch |
| Boring Bar Travel Length | 66 Inch |
| Cutter Housing Mounting Size | ASNI 4 Inch 600# RTJ |
| Power Source for Drive | Hydraulic |
| Recommended Hydraulic Power Unit | F4-HPU-2-27-300 |
F4 24-72
| Specification | F4 Hydraulic (Extended) |
|---|---|
| Tapping Range | 6 Inch – 24 Inch |
| Boring Bar Travel Length | 72 Inch |
| Cutter Housing Mounting Size | ASNI 4 Inch 600# RTJ |
| Power Source for Drive | Hydraulic |
| Recommended Hydraulic Power Unit | F4-HPU-2-27-300 |
36 Series & 42 Series
| Model | F4 36-80 | F4 36-108 | F4 42-120 |
|---|---|---|---|
| Tapping Range | 12 Inch – 36 Inch | 12 Inch – 36 Inch | 12 Inch – 42 Inch |
| Boring Bar Travel Length | 80 Inch | 108 Inch | 120 Inch |
| Cutter Housing Mounting Size | ANSI 6 Inch 600# RTJ | ANSI 6 Inch 600# RTJ | ANSI 6 Inch 600# RTJ |
| Power Source for Drive | Hydraulic | Hydraulic | Hydraulic |
| Recommended Hydraulic Power Unit | F4-HPU-3-27-400 | F4-HPU-3-27-400 | F4-HPU-3-27-400 |
48 Series
| Model | F4 48-100 | F4 48-130 | F4 48-150 |
|---|---|---|---|
| Tapping Range | 20 Inch – 48 Inch | 20 Inch – 48 Inch | 20 Inch – 48 Inch |
| Boring Bar Travel Length | 100 Inch | 130 Inch | 150 Inch |
| Cutter Housing Mounting Size | ANSI 8 Inch 600# RTJ | ANSI 8 Inch 600# RTJ | ANSI 8 Inch 600# RTJ |
| Power Source for Drive | Hydraulic | Hydraulic | Hydraulic |
| Recommended Hydraulic Power Unit | F4-HPU-3-47-450 | F4-HPU-3-47-450 | F4-HPU-3-47-450 |
96 Series
| Model | F4 96-120 | F4 96-150 | F4 96-180 |
|---|---|---|---|
| Tapping Range | 24 Inch – 96 Inch | 24 Inch – 96 Inch | 24 Inch – 96 Inch |
| Boring Bar Travel Length | 120 Inch | 150 Inch | 180 Inch |
| Cutter Housing Mounting Size | ANSI 8 Inch 600# RTJ | ANSI 8 Inch 600# RTJ | ANSI 8 Inch 600# RTJ |
| Power Source for Drive | Hydraulic | Hydraulic | Hydraulic |
| Recommended Hydraulic Power Unit | F4-HPU-4-70-450 | F4-HPU-4-70-450 | F4-HPU-4-70-450 |
Pressure Balancing Tapping Machines
F4 manufactures hot tapping machines equipped with a pressure balancing system featuring compensation cylinders. This system equalizes pipeline and sea pressure, reducing stress on internal components and extending the tapping machine’s lifespan. These machines are designed for high-pressure and subsea tapping operations, with capabilities to handle pressures up to 2175 psi (150 bar).
| Tapping Range | Power Source for Drive |
|---|---|
| 3 Inch – 36 Inch | Hydraulic |
| Model No. | Tapping Range | Boring Bar Travel Length | Cutter Housing Mounting Size | Recommended HPU |
|---|---|---|---|---|
| F4-17-66 PB | 3 Inch – 18 Inch | 66 Inch | ANSI 4 Inch 600 / 900# RTJ | F4-HPU-2-27-300 |
| F4-24-72 PB | 6 Inch – 24 Inch | 72 Inch | ANSI 4 Inch 600 / 900# RTJ | F4-HPU-2-27-300 |
| F4-36-80 PB | 12 Inch – 36 Inch | 80 Inch | ANSI 6 Inch 600 / 900# RTJ | F4-HPU-3-27-400 |
| F4-36-108 PB | 12 Inch – 36 Inch | 108 Inch | ANSI 6 Inch 600 / 900# RTJ | F4-HPU-3-27-400 |
| F4-42-120 PB | 12 Inch – 42 Inch | 120 Inch | ANSI 6 Inch 600 / 900# RTJ | F4-HPU-3-27-400 |
Tribar Hot Tapping Machines
F4 manufactures lightweight and portable tribar hot tapping machines, ideal for low-pressure utility services such as chilled water pipelines in air conditioning systems or air/nitrogen pipelines in pharmaceutical and food processing plants. These machines enable bypasses or branching in pipelines and are particularly suited for areas with space constraints, such as malls, hotels and data centers. Thanks to their light weight and compact design, tribar machines can be manually installed without the aid of lifting equipment and easily transported to any floor in high-rise buildings via elevator.
F4’s state-of-the-art compact hot tapping machines are designed to facilitate repairs or replacements on pipelines without requiring shutdowns, ensuring continuous operation.
| Model No. | Tapping Range | Boring Bar Travel Length | Cutter Housing Mounting Size | Recommended HPU |
|---|---|---|---|---|
| F4-312 TBM | 3 Inch – 12 Inch | 30 Inch | ANSI 8 Inch 150# | F4-PHPU-1-17-40 / F4-EHPU-3P-5-40 |
| F4-616 TBM | 6 Inch – 16 Inch | 40 Inch | ANSI 8 Inch 150# | F4-PHPU-1-17-40 / F4-EHPU-3P-5-40 |
| F4-312 TBMG | 3 Inch – 12 Inch | 30 Inch | ANSI 8 Inch 150# | F4-PHPU-1-17-40 / F4-EHPU-3P-5-40 |
| F4-616 TBMG | 6 Inch – 16 Inch | 40 Inch | ANSI 8 Inch 150# | F4-PHPU-1-17-40 / F4-EHPU-3P-5-40 |
Worm Gear Driven Hot Tapping Machine
F4 designs and manufactures worm gear-driven machines and hydraulic hot tapping machines equipped with a compact, sophisticated gearbox. F4 is the first company in India to design, manufacture and supply air-driven (worm gear-driven) hot tapping machines to both public and private sector oil and gas companies in India.
Air Driven Hot Tapping Machines are available in following ranges
| Model No. | Tapping Range | Boring Bar Travel Length | Cutter Housing Mounting Size | Air Consumption |
|---|---|---|---|---|
| F4-208 A | 2 Inch – 8 Inch | 30 Inch | ANSI 2 ½ Inch 600# RTJ | 6-7 Bar @ 90 CFM |
| F4-312 A | 3 Inch – 12 Inch | 42 Inch | ANSI 4 Inch 600# RTJ | 6-7 Bar @ 90 CFM |
| F4-316 A | 3 Inch – 16 Inch | 66 Inch | ANSI 4 Inch 600# RTJ | 6-7 Bar @ 90 CFM |
Hydraulic Driven Hot hot-tapping machines with the same design are available below
| Model No. | Tapping Range | Boring Bar Travel Length | Cutter Housing Mounting Size | Recommended HPU |
|---|---|---|---|---|
| F4-208 H | 2 Inch – 8 Inch | 30 Inch | ANSI 2 ½ Inch 600# RTJ | F4-HPU-2-21-200 |
| F4-312 H | 3 Inch – 12 Inch | 42 Inch | ANSI 4 Inch 600# RTJ | F4-HPU-2-21-200 |
| F4-316 H | 3 Inch – 16 Inch | 66 Inch | ANSI 4 Inch 600# RTJ | F4-HPU-2-21-200 |
| F4-624 H | 6 Inch – 24 Inch | 72 Inch | ANSI 4 Inch 600# RTJ | F4-HPU-2-21-200 |
| F4-1236 H | 12 Inch – 36 Inch | 80 Inch | ANSI 6 Inch 600# RTJ | F4-HPU-3-27-400 |
| F4-1236 HXL | 12 Inch – 36 Inch | 108 Inch | ANSI 6 Inch 600# RTJ | F4-HPU-3-27-400 |
| F4-1242 H | 12 Inch – 42 Inch | 120 Inch | ANSI 6 Inch 600# RTJ | F4-HPU-3-27-400 |
| F4-2048 H | 20 Inch – 48 Inch | 100 Inch | ANSI 8 Inch 600# RTJ | F4-HPU-4-70-450 |
| F4-2048 HXL | 20 Inch – 48 Inch | 130 Inch | ANSI 8 Inch 600# RTJ | F4-HPU-4-70-450 |
| F4-2048 HXXL | 20 Inch – 48 Inch | 150 Inch | ANSI 8 Inch 600# RTJ | F4-HPU-4-70-450 |
| F4-2460 H | 24 Inch – 60 Inch | 150 Inch | ANSI 8 Inch 600# RTJ | F4-HPU-4-70-450 |
Key Features
- Hot Tapping Machines are the tools that’s used in creating different n multiple connections on a running or operating pipeline, enabling live pipeline access, modifications.
- It also saves time and is very cost effective which all the industries look for.
- These Hot Tapping Machines are compatible with various pipe materials. Be it carbon steel, PVC, and GRE.
- They handle pressure systems and ensure reliability in high-pressure environments, while the compact design offers portability and easy installation in tight spaces.
- Whether you’re looking for solutions from Hot Tapping Machine manufacturers, pipe Hot Tap Machines, or even specialized options like water Hot Tapping Machines, these tools ensure efficient performance across industries.
- Pipe Hot Tap Machine is a unique tool that safely drills into the pipelines that are already there without stopping their operations.These machines are critical for maintaining operational continuity and avoiding costly downtime during maintenance or expansion projects.
Its customizable sizes, Tapping Range from ½ Inch to 96 Inches, Boring Bar Travel Length – 18 Inch to 180 Inches making them to be used in different applications. Hot Tapping Machines are not just cost effective but are also safe due to its strict protocols. These are widely used in industries like oil, gas and chemical processing offering practical solutions for modifying live systems safely and efficiently in critical infrastructure, in regions like the Middle East. This process allows for upgrading such as adding branches, valves, or test points while maintaining the flow within the pipeline. Their versatility allows them to be used for a variety of applications, such as valve insertion, pipeline rerouting, and product sampling points.
Why Choose Hot Tapping Machine Suppliers Like F4?
Their machines are built with high-quality materials that ensure durability and reliability under extreme conditions. F4 is a hot tapping machine supplier, providing updated solutions to meet industry-specific needs. With expertise in providing solutions for the Middle East, F4 stands out as a dependable choice for industries requiring precision and efficiency. Whether you need equipment from leading hot tapping machine manufacturers or specialized tools like a pipe hot tap machine, F4 delivers very good quality products.
The versatility f4 suppliers providing Hot tapping machines are very versatile where its has great compatibility with a lot of other pipe materials like carbon steel, PVC, and GRE, where it handles extreme pressures and temperatures.These machines are suitable for industries where downtime is expensive, offering a safe and efficient solution for pipeline expansion or maintenance.
Specifications
| Features | Details |
|---|---|
| Tapping Range | ½ inch to 96 inches |
| Pressure Range | Up to 2175 PSI |
| Materials Supported | Carbon steel, PVC, GRE, etc. |
| Operating Temperature | Up to 200°C |
| Applications | Oil & gas, water supply, chemical plants |
Faq
- What is a hot tapping machine?
- Are they portable?
- Can pipe hot tap machines be used underwater?
- Where is a water hot tapping machine commonly used?
- How do I choose a reliable supplier in the Middle East?
A hot tapping machine is a tool used to create new connections on live pipelines or pressure vessels without interrupting operations.Hot tapping machines are not just cost effective but are also safe due to its strict protocols. These are widely used in industries like oil, gas and chemical processing offering practical solutions for modifying live systems safely and efficiently in critical infrastructure, in regions like the Middle East. It enables modifications like adding branches, valves, or test points while maintaining the pipeline’s flow.
Yes, hot tapping machines are available in lightweight and modular designs, making them easy to transport and install, even in tight spaces. F4 specializes in portable options for efficient use in various industries.
Yes, specialized pipe hot tap machines are designed for subsea applications, enabling safe and reliable pipeline modifications in underwater environments..These machines are critical for maintaining operational continuity and avoiding costly downtime during maintenance or expansion projects.
A water hot tapping machine is commonly used in municipal water supply systems and desalination plants. It ensures uninterrupted water distribution during modifications or maintenance.Hot tapping machines are versatile where its got great compatibility with a lot of other pipe materials like carbon steel, PVC, and GRE, where it handles extreme pressures and temperatures.
To choose a reliable supplier in the Middle East, look for companies like F4 that offer certified products, regional expertise, and customized solutions tailored to local industry needs. These are widely used in industries like oil, gas and chemical processing offering practical solutions for modifying live systems safely and efficiently in critical infrastructure, in regions like the Middle East.