F4 Holding


Hot Tapping Machines

Hot tapping machines are widely used in the industries that have got critical operations on live pipelines without shutting down the operations. This process is also named pressure tapping. Hot tapping machines are not just cost effective but are also safe due to its strict protocols. These are widely used in industries like oil, gas and chemical processing offering practical solutions for modifying live systems safely and efficiently in critical infrastructure, in regions like the Middle East. This process allows for upgrading such as adding branches, valves, or test points while maintaining the flow within the pipeline. Pipe hot tap machine is a unique tool that safely drills into the pipelines that are already there without stopping their operations.These machines are critical for maintaining operational continuity and avoiding costly downtime during maintenance or expansion projects.

For water systems, a water hot tapping machine is tailored to ensure precise operations without compromising the quality of the water supply. The versatility of Hot tapping machines are versatile where its got great compatibility with a lot of other pipe materials like carbon steel, PVC, and GRE, where it handles extreme pressures and temperatures.These machines are suitable for industries where downtime is expensive, offering a safe and efficient solution for pipeline expansion or maintenance.



  • 6 Series & 8 Series
  • 12 Series
  • 17 Series
  • 24 Series
  • 36 Series & 42 Series
  • 48 Series
  • 96 Series
  • Pressure Balancing Tapping Machines
  • Tribar Hot Tapping Machines
  • Worm Gear Driven Hot Tapping Machine

6 Series & 8 Series

 

ModelF4 6-18F4 6-24F4 6-28F4 6-30F4 8-40
Tapping Range½ Inch – 4 Inch½ Inch – 4 Inch½ Inch – 4 Inch½ Inch – 4 Inch2 Inch – 8 Inch
Boring Bar Travel Length18 Inch24 Inch28 Inch30 Inch40 Inch
Cutter Housing Mounting Size2 Inch BSP Male Nipple2 Inch BSP Male Nipple2 Inch BSP Male Nipple2 Inch BSP Male Nipple2 Inch BSP Male Nipple
Power Source for DriveManual/ Pneumatic/ ElectricalManual/ Pneumatic/ ElectricalManual/ Pneumatic/ ElectricalManual/ Pneumatic/ ElectricalManual/ Pneumatic/ Electrical

F4 12-42

 

SpecificationF4 Hydraulic
Tapping Range3 Inch – 12 Inch
Boring Bar Travel Length42 Inch
Cutter Housing Mounting SizeANSI 4 Inch 600# RTJ
Power Source for DriveHydraulic
Recommended Hydraulic Power UnitF4-HPU-2-21-200

F4 17-66

 

SpecificationF4 Hydraulic (Extended)
Tapping Range3 Inch – 18 Inch
Boring Bar Travel Length66 Inch
Cutter Housing Mounting SizeASNI 4 Inch 600# RTJ
Power Source for DriveHydraulic
Recommended Hydraulic Power UnitF4-HPU-2-27-300

F4 24-72

 

SpecificationF4 Hydraulic (Extended)
Tapping Range6 Inch – 24 Inch
Boring Bar Travel Length72 Inch
Cutter Housing Mounting SizeASNI 4 Inch 600# RTJ
Power Source for DriveHydraulic
Recommended Hydraulic Power UnitF4-HPU-2-27-300

36 Series & 42 Series

 

ModelF4 36-80F4 36-108F4 42-120
Tapping Range12 Inch – 36 Inch12 Inch – 36 Inch12 Inch – 42 Inch
Boring Bar Travel Length80 Inch108 Inch120 Inch
Cutter Housing Mounting SizeANSI 6 Inch 600# RTJANSI 6 Inch 600# RTJANSI 6 Inch 600# RTJ
Power Source for DriveHydraulicHydraulicHydraulic
Recommended Hydraulic Power UnitF4-HPU-3-27-400F4-HPU-3-27-400F4-HPU-3-27-400

48 Series

 

ModelF4 48-100F4 48-130F4 48-150
Tapping Range20 Inch – 48 Inch20 Inch – 48 Inch20 Inch – 48 Inch
Boring Bar Travel Length100 Inch130 Inch150 Inch
Cutter Housing Mounting SizeANSI 8 Inch 600# RTJANSI 8 Inch 600# RTJANSI 8 Inch 600# RTJ
Power Source for DriveHydraulicHydraulicHydraulic
Recommended Hydraulic Power UnitF4-HPU-3-47-450F4-HPU-3-47-450F4-HPU-3-47-450

96 Series

 

ModelF4 96-120F4 96-150F4 96-180
Tapping Range24 Inch – 96 Inch24 Inch – 96 Inch24 Inch – 96 Inch
Boring Bar Travel Length120 Inch150 Inch180 Inch
Cutter Housing Mounting SizeANSI 8 Inch 600# RTJANSI 8 Inch 600# RTJANSI 8 Inch 600# RTJ
Power Source for DriveHydraulicHydraulicHydraulic
Recommended Hydraulic Power UnitF4-HPU-4-70-450F4-HPU-4-70-450F4-HPU-4-70-450

Pressure Balancing Tapping Machines

F4 manufactures hot tapping machines equipped with a pressure balancing system featuring compensation cylinders. This system equalizes pipeline and sea pressure, reducing stress on internal components and extending the tapping machine’s lifespan. These machines are designed for high-pressure and subsea tapping operations, with capabilities to handle pressures up to 2175 psi (150 bar).

 

Tapping RangePower Source for Drive
3 Inch – 36 InchHydraulic

 

Model No.Tapping RangeBoring Bar Travel LengthCutter Housing Mounting SizeRecommended HPU
F4-17-66 PB3 Inch – 18 Inch66 InchANSI 4 Inch 600 / 900# RTJF4-HPU-2-27-300
F4-24-72 PB6 Inch – 24 Inch72 InchANSI 4 Inch 600 / 900# RTJF4-HPU-2-27-300
F4-36-80 PB12 Inch – 36 Inch80 InchANSI 6 Inch 600 / 900# RTJF4-HPU-3-27-400
F4-36-108 PB12 Inch – 36 Inch108 InchANSI 6 Inch 600 / 900# RTJF4-HPU-3-27-400
F4-42-120 PB12 Inch – 42 Inch120 InchANSI 6 Inch 600 / 900# RTJF4-HPU-3-27-400

Tribar Hot Tapping Machines

F4 manufactures lightweight and portable tribar hot tapping machines, ideal for low-pressure utility services such as chilled water pipelines in air conditioning systems or air/nitrogen pipelines in pharmaceutical and food processing plants. These machines enable bypasses or branching in pipelines and are particularly suited for areas with space constraints, such as malls, hotels and data centers. Thanks to their light weight and compact design, tribar machines can be manually installed without the aid of lifting equipment and easily transported to any floor in high-rise buildings via elevator.
F4’s state-of-the-art compact hot tapping machines are designed to facilitate repairs or replacements on pipelines without requiring shutdowns, ensuring continuous operation.

 

Model No.Tapping RangeBoring Bar Travel LengthCutter Housing Mounting SizeRecommended HPU
F4-312 TBM3 Inch – 12 Inch30 InchANSI 8 Inch 150#F4-PHPU-1-17-40 / F4-EHPU-3P-5-40
F4-616 TBM6 Inch – 16 Inch40 InchANSI 8 Inch 150#F4-PHPU-1-17-40 / F4-EHPU-3P-5-40
F4-312 TBMG3 Inch – 12 Inch30 InchANSI 8 Inch 150#F4-PHPU-1-17-40 / F4-EHPU-3P-5-40
F4-616 TBMG6 Inch – 16 Inch40 InchANSI 8 Inch 150#F4-PHPU-1-17-40 / F4-EHPU-3P-5-40

Worm Gear Driven Hot Tapping Machine

F4 designs and manufactures worm gear-driven machines and hydraulic hot tapping machines equipped with a compact, sophisticated gearbox. F4 is the first company in India to design, manufacture and supply air-driven (worm gear-driven) hot tapping machines to both public and private sector oil and gas companies in India.

Air Driven Hot Tapping Machines are available in following ranges

Model No.Tapping RangeBoring Bar Travel LengthCutter Housing Mounting SizeAir Consumption
F4-208 A2 Inch – 8 Inch30 InchANSI 2 ½ Inch 600# RTJ6-7 Bar @ 90 CFM
F4-312 A3 Inch – 12 Inch42 InchANSI 4 Inch 600# RTJ6-7 Bar @ 90 CFM
F4-316 A3 Inch – 16 Inch66 InchANSI 4 Inch 600# RTJ6-7 Bar @ 90 CFM


Hydraulic Driven Hot hot-tapping machines with the same design are available below

Model No.Tapping RangeBoring Bar Travel LengthCutter Housing Mounting SizeRecommended HPU
F4-208 H2 Inch – 8 Inch30 InchANSI 2 ½ Inch 600# RTJF4-HPU-2-21-200
F4-312 H3 Inch – 12 Inch42 InchANSI 4 Inch 600# RTJF4-HPU-2-21-200
F4-316 H3 Inch – 16 Inch66 InchANSI 4 Inch 600# RTJF4-HPU-2-21-200
F4-624 H6 Inch – 24 Inch72 InchANSI 4 Inch 600# RTJF4-HPU-2-21-200
F4-1236 H12 Inch – 36 Inch80 InchANSI 6 Inch 600# RTJF4-HPU-3-27-400
F4-1236 HXL12 Inch – 36 Inch108 InchANSI 6 Inch 600# RTJF4-HPU-3-27-400
F4-1242 H12 Inch – 42 Inch120 InchANSI 6 Inch 600# RTJF4-HPU-3-27-400
F4-2048 H20 Inch – 48 Inch100 InchANSI 8 Inch 600# RTJF4-HPU-4-70-450
F4-2048 HXL20 Inch – 48 Inch130 InchANSI 8 Inch 600# RTJF4-HPU-4-70-450
F4-2048 HXXL20 Inch – 48 Inch150 InchANSI 8 Inch 600# RTJF4-HPU-4-70-450
F4-2460 H24 Inch – 60 Inch150 InchANSI 8 Inch 600# RTJF4-HPU-4-70-450


Key Features


    1. Hot Tapping Machines are the tools that’s used in creating different n multiple connections on a running or operating pipeline, enabling live pipeline access, modifications.
    2. It also saves time and is very cost effective which all the industries look for. 
    3. These Hot Tapping Machines are compatible with various pipe materials. Be it carbon steel, PVC, and GRE. 
    4. They handle pressure systems and ensure reliability in high-pressure environments, while the compact design offers portability and easy installation in tight spaces.
    5. Whether you’re looking for solutions from Hot Tapping Machine manufacturers, pipe Hot Tap Machines, or even specialized options like water Hot Tapping Machines, these tools ensure efficient performance across industries.
    6. Pipe Hot Tap Machine is a unique tool that safely drills into the pipelines that are already there without stopping their operations.These machines are critical for maintaining operational continuity and avoiding costly downtime during maintenance or expansion projects.

Its customizable sizes, Tapping Range from ½ Inch to 96 Inches, Boring Bar Travel Length – 18 Inch  to 180 Inches making them  to be used in different applications. Hot Tapping Machines are not just cost effective but are also safe due to its strict protocols. These are widely used in industries like oil, gas and chemical processing offering practical solutions for modifying live systems safely and efficiently in critical infrastructure, in regions like the Middle East. This process allows for upgrading such as adding branches, valves, or test points while maintaining the flow within the pipeline. Their versatility allows them to be used for a variety of applications, such as valve insertion, pipeline rerouting, and product sampling points. 


Why Choose Hot Tapping Machine Suppliers Like F4?


Their machines are built with high-quality materials that ensure durability and reliability under extreme conditions. F4 is a  hot tapping machine supplier, providing updated solutions to meet industry-specific needs.  With expertise in providing solutions for the Middle East, F4 stands out as a dependable choice for industries requiring precision and efficiency. Whether you need equipment from leading hot tapping machine manufacturers or specialized tools like a pipe hot tap machine, F4 delivers very good quality products.

 The versatility f4 suppliers providing Hot tapping machines are very versatile where its has great compatibility with a lot of other pipe materials like carbon steel, PVC, and GRE, where it handles extreme pressures and temperatures.These machines are suitable for industries where downtime is expensive, offering a safe and efficient solution for pipeline expansion or maintenance.


Specifications


 

FeaturesDetails
Tapping Range½ inch to 96 inches
Pressure RangeUp to 2175 PSI
Materials SupportedCarbon steel, PVC, GRE, etc.
Operating TemperatureUp to 200°C
ApplicationsOil & gas, water supply, chemical plants


Faq

  • What is a hot tapping machine?
  • Are they portable?
  • Can pipe hot tap machines be used underwater?
  • Where is a water hot tapping machine commonly used?
  • How do I choose a reliable supplier in the Middle East?
What is a hot tapping machine?

A hot tapping machine is a tool used to create new connections on live pipelines or pressure vessels without interrupting operations.Hot tapping machines are not just cost effective but are also safe due to its strict protocols. These are widely used in industries like oil, gas and chemical processing offering practical solutions for modifying live systems safely and efficiently in critical infrastructure, in regions like the Middle East.  It enables modifications like adding branches, valves, or test points while maintaining the pipeline’s flow.

Are they portable?

Yes, hot tapping machines are available in lightweight and modular designs, making them easy to transport and install, even in tight spaces. F4 specializes in portable options for efficient use in various industries.

Can pipe hot tap machines be used underwater?

Yes, specialized pipe hot tap machines are designed for subsea applications, enabling safe and reliable pipeline modifications in underwater environments..These machines are critical for maintaining operational continuity and avoiding costly downtime during maintenance or expansion projects.

Where is a water hot tapping machine commonly used?

A water hot tapping machine is commonly used in municipal water supply systems and desalination plants. It ensures uninterrupted water distribution during modifications or maintenance.Hot tapping machines are versatile where its got great compatibility with a lot of other pipe materials like carbon steel, PVC, and GRE, where it handles extreme pressures and temperatures.

How do I choose a reliable supplier in the Middle East?

To choose a reliable supplier in the Middle East, look for companies like F4 that offer certified products, regional expertise, and customized solutions tailored to local industry needs. These are widely used in industries like oil, gas and chemical processing offering practical solutions for modifying live systems safely and efficiently in critical infrastructure, in regions like the Middle East.