Hot Tapping Machines

A Hot Tapping Machine is a portable, under-pressure drilling machine with either a hydraulic or pneumatic drive. These machines allow new connections to be made on an active pipeline without interrupting its operation, making them essential in transmission pipelines for industries such as oil and gas, water, sewage and chemical processing.

F4 manufactures the following hot tapping machines, covering tapping ranges from ½ inch to 96 inches NB

6 SERIES & 8 SERIES
Model
F4 6-18
F4 6-24
F4 6-28
F4 6-30
F4 8-40
Tapping Range
½ Inch to 6 Inch
½ Inch to 6 Inch
½ Inch to 6 Inch
½ Inch to 6 Inch
2 Inch to 8 Inch
Boring Bar Travel Length
18 Inches
24 Inches
28 Inches
30 Inches
40 Inches
Cutter Housing Mounting Size
2 Inch BSP Male Nipple
2 Inch BSP Male Nipple
2 Inch BSP Male Nipple
2 Inch BSP Male Nipple
2 Inch BSP Male Nipple
Power Source for Drive
Manual
Pneumatic
Electrical
Manual
Pneumatic
Electrical
Manual
Pneumatic
Electrical
Manual
Pneumatic
Electrical
Manual
Pneumatic
Electrical
F4 12-42
Tapping Range 
3 Inch – 12 Inch
Boring Bar Travel Length
42 Inches
Cutter Housing Mounting Size
ANSI 4 Inch 600# RTJ
Power Source for Drive
Hydraulic
Recommended Hydraulic Power Unit
F4-HPU-2-27-300
F4 17-66
Tapping Range
3 Inch – 18 Inch
Boring Bar Travel Length
66 Inches
Cutter Housing Mounting Size
ANSI 4 Inch 600# RTJ
Power Source for Drive
Hydraulic
Recommended Hydraulic Power Unit
F4-HPU-2-27-300
F4 24-72
Tapping Range
6 Inch – 24 Inch
Boring Bar Travel Length
72 Inches
Cutter Housing Mounting Size
ANSI 4 Inch 600# RTJ
Power Source for Drive
Hydraulic
Recommended Hydraulic Power Unit
F4-HPU-2-27-300
36 SERIES & 42 SERIES
Model
F4 36-80
F4 36-108
F4 42-120
Tapping Range
12 Inch – 36 Inch
12 Inch – 36 Inch
12 Inch – 42 Inch
Boring Bar Travel Length
80 Inches
108 Inches
120 Inches
Cutter Housing Mounting Size
ANSI 6 Inch 600# RTJ
ANSI 6 Inch 600# RTJ
ANSI 6 Inch 600# RTJ
Power Source for Drive
Hydraulic
Hydraulic
Hydraulic
Recommended Hydraulic Power Unit
F4-HPU-3-27-400
F4-HPU-3-27-400
F4-HPU-3-27-400
48 SERIES
Model
F4 48-100
F4 48-130
F4 48-150
Tapping Range
20 Inch – 48 Inch
20 Inch – 48 Inch
20 Inch – 48 Inch
Boring Bar Travel Length
100 Inches
130 Inches
150 Inches
Cutter Housing Mounting SizeANSI 8 Inch 600# RTJANSI 8 Inch 600# RTJANSI 8 Inch 600# RTJ
Power Source for Drive
Hydraulic
Hydraulic
Hydraulic
Recommended Hydraulic Power Unit
F4-HPU-3-47-450
F4-HPU-3-47-450
F4-HPU-3-47-450
96 SERIES
Model
F4 96-120
F4 96-150
F4 96-180
Tapping Range
24 Inch – 96 Inch
24 Inch – 96 Inch
24 Inch – 96 Inch
Boring Bar Travel Length
120 Inches
150 Inches
180 Inches
Cutter Housing Mounting SizeANSI 8 Inch 600# RTJANSI 8 Inch 600# RTJANSI 8 Inch 600# RTJ
Power Source for Drive
Hydraulic
Hydraulic
Hydraulic
Recommended Hydraulic Power Unit
F4-HPU-4-70-450
F4-HPU-4-70-450
F4-HPU-4-70-450
Pressure Balancing Tapping Machines

F4 manufactures Hot Tapping Machines equipped with a pressure balancing system featuring compensation cylinders. This system equalizes pipeline and sea pressure, reducing stress on internal components and extending the tapping machine’s lifespan. These machines are designed for high-pressure and subsea tapping operations, with capabilities to handle pressures up to 2175 PSI (150 BAR).

Tapping Range
3 Inch – 42 Inch
Power Source for Drive
Hydraulic
Model No.
Tapping Range
Boring Bar Travel Length
Cutter Housing Mounting Size
Recommended HPU
F4-1766 PB
3 Inch – 18 Inch
66 Inch
ANSI 4 Inch 600 / 900# RTJ
F4-HPU-2-27-300
F4-3680 PB
12 Inch – 36 Inch
80 Inch
ANSI 6 Inch 600 / 900# RTJ
F4-HPU-3-27-400
F4-42120 PB
12 Inch – 42 Inch
120 Inch
ANSI 6 Inch 600 / 900# RTJ
F4-HPU-3-27-400
Tribar Hot Tapping Machines

F4 manufactures lightweight and portable Tribar Hot Tapping Machines, ideal for low-pressure utility services such as chilled water pipelines in air conditioning systems or air/nitrogen pipelines in pharmaceutical and food processing plants. These machines enable bypasses or branching in pipelines and are particularly suited for areas with space constraints, such as malls, hotels and data centers. Thanks to their light weight and compact design, Tribar machines can be manually installed without the aid of lifting equipment and easily transported to any floor in high-rise buildings via elevator.

F4’s state-of-the-art compact hot tapping machines are designed to facilitate repairs or replacements on pipelines without requiring shutdowns, ensuring continuous operation.

 

Tribar Machine

Tribar Machine (Gear Driven)

Model No.
Tapping Range
Boring Bar
Travel Length
Recommended HPU
F4-312 TBM
3 Inch – 12 Inch
30 Inches
F4-PHPU-01-1-40
F4-EHPU-3P-5-40
F4-616 TBM
6 Inch – 16 Inch
40 Inches
F4-PHPU-01-1-40
F4-EHPU-3P-5-40
F4-312 TBMG
3 Inch – 12 Inch
30 Inches
F4-PHPU-01-1-40
F4-EHPU-3P-5-40
F4-616 TBMG
6 Inch – 16 Inch
40 Inches
F4-PHPU-01-1-40
F4-EHPU-3P-5-40
Worm Gear Driven Hot Tapping Machines

F4 designs and manufactures Worm Gear-Driven Machines and Hydraulic Hot Tapping Machines equipped with a compact, sophisticated gearbox. F4 is the first company in India to

design, manufacture and supply air-driven (worm gear-driven) hot tapping machines to both public and private sector oil and gas companies in India.

Air Driven Hot Tapping Machines are available in the following ranges

Model No.
Tapping Range
Boring Bar
Travel Length
Cutter Housing
Mounting Size
Air Consumption
F4-208 A
2 Inch – 8 Inch
40 Inches
ANSI 4 Inch 600# RTJ
6-7 Bar @ 90 CFM
F4-312 A
3 Inch – 12 Inch
42 Inches
ANSI 4 Inch 600# RTJ
6-7 Bar @ 90 CFM
F4-316 A
3 Inch – 16 Inch
66 Inches
ANSI 4 Inch 600# RTJ
6-7 Bar @ 90 CFM
Hydraulic Driven Tapping Machines with the same design are available below
Model No.
Tapping Range
Boring Bar Travel Length
Cutter Housing Mounting Size
Recommended HPU
F4-208 H
2 Inch – 8 Inch
40 Inches
ANSI 4 Inch 600# RTJ
F4-HPU-2-21-200
F4-312 H
3 Inch – 12 Inch
42 Inches
ANSI 4 Inch 600# RTJ
F4-HPU-2-21-200
F4-316 H
3 Inch – 16 Inch
66 Inches
ANSI 4 Inch 600# RTJ
F4-HPU-2-21-200
F4-424 H
4 Inch – 24 Inch
72 Inches
ANSI 4 Inch 600# RTJ
F4-HPU-2-27-300
F4-624 H
6 Inch – 24 Inch
72 Inches
ANSI 4 Inch 600# RTJ
F4-HPU-2-27-300
F4-1236 H
12 Inch – 36 Inch
80 Inches
ANSI 6 Inch 600# RTJ
F4-HPU-3-27-400
F4-1236 H XL
12 Inch – 36 Inch
108 Inches
ANSI 6 Inch 600# RTJ
F4-HPU-3-27-400
F4-1242 H
12 Inch – 42 Inch
120 Inches
ANSI 6 Inch 600# RTJ
F4-HPU-3-27-400
F4-2048 H
20 Inch – 48 Inch
100 Inches
ANSI 8 Inch 600# RTJ
F4-HPU-4-70-450
F4-2048 H XL
20 Inch – 48 Inch
132 Inches
ANSI 8 Inch 600# RTJ
F4-HPU-4-70-450
F4-2048 H XXL
20 Inch – 48 Inch
150 Inches
ANSI 8 Inch 600# RTJ
F4-HPU-4-70-450
F4-2460 H
24 Inch – 60 Inch
100 Inches
ANSI 8 Inch 600# RTJ
F4-HPU-4-70-450
F4-2460 H XL
24 Inch – 60 Inch
132 Inches
ANSI 8 Inch 600# RTJ
F4-HPU-4-70-450
F4-2460 H XXL
24 Inch – 60 Inch
150 Inches
ANSI 8 Inch 600# RTJ
F4-HPU-4-70-450